3D

3D Printing Sydney in Aerospace Design

3D printing has been a great help to aerospace manufacturers and designers in terms of creating different parts with complicated geometries quickly and cost-effectively. Below are some of the best benefits that this printing technology has to offer in aircraft production.

3D Printing Sydney in Aerospace Industry

Less Waste Production

3D printingIn a traditional manufacturing method like milling, it usually leads to the production of great amounts of waste material.

On the other hand, 3D printing utilizes energy and can greatly lessen the amount of waste that is produced based on the method of developing parts by layer.

Production Speed

The speed at how 3D printing Sydney produces parts is faster compared to a traditional manufacturing method. It can also produce parts from a CAD design in just a few hours.

This helps OEM’s to increase the rate at which the aircraft could be produced and presented to the market, thus enabling you to outpace competitors. This increase in speed to market also means more savings on the costs in the form of having lower inventory costs. Instead of having to ensure expensive inventory costs, it is now possible for suppliers to produce parts faster and whenever needed.

Complex Shape

With the help of 3D printing, it is possible for designers to produce complicated designs that can be made into single parts, thus avoiding the need to assemble and produce a series of parts in smaller sizes.

This could be achieved by utilizing 3D printing in tooling production. The use of this printing technology in tooling fabrication will allow you to make complicated tooling designs that could be used to create a more customized end product. Given that there will be lesser waste, the whole process is more cost-efficient as compared to traditional manufacturing.

Efficiency in Supply Chain

Given that 3D printing technology can help produce single parts instead of multiple parts that should be assembled, such helps simplify the supply chain. By being able to remove any unnecessary step in the entire supply chain, it can cut tooling and labor costs, while speeding up the production process, thus increasing time to market.

Environment-Friendly

The printing technology needs lesser energy as compared to traditional manufacturing methods and with lesser waste production also means that the process is more environment-friendly.

In addition, given that parts could be printed in just a matter of hours, the parts could be printed on-site. This removes the need for transportation. This means that it is more environmentally-friendly and can lessen the costs.

There you have it. These five are just some of the benefits that you can enjoy when using this printing technology, as far as the aerospace industry is concerned.

The aerospace industry can be very demanding and doing things have been so difficult in the past. But with the help of 3D printing, things have greatly changed and they have become better. Now, there have been so many advancements in this field and we can definitely expect to see more exciting developments because of this technology.

WaterJet Cutting Versus Laser Cutting

Waterjet Cutting Machine

Water jet cutting and laser jet cutting are two of the most well known and widely used material cutting methods. With respect to the material in question and the result, you desire to have, one of them is going to be highly appropriate for a given application. Paramount to optimizing the benefits these two material cutting methods can bring lies on how profound we understand their fundamental differences, most especially in terms of the processes involved and the materials they are known to work well with.

Water Jet Cutting Machine

Unlike laser cutters, waterjet cutter machines utilize pressurized water to cut through any given material. In order to further intensify its cutting power, abrasive materials like aluminum oxide and garnets can be added to the pressurized water.

The working idea behind waterjet cutter was inspired by the erosion of soil in nature, just that it is done with so much more intensity and at a higher concentration and speeds. Imagine, an extremely powerful, high-pressure water pump forcing water through rigid hoses. This will result in a strong jet of water. For water jet, It is typical for them to produce an impressive output of 4 to 7 kilowatts of power. The water jet is unlike laser cutters. The source or point of origin of the laser is coming inside the machine itself, the pump and the work area are not together but separate.

Applications and Materials

Water jets are capable of cutting through almost every imaginable material there is, including a combination of 2 or more materials. Even though this method can cut through a wide spectrum of materials, delamination is one of its possible downsides. It can also handle your needs for 3D material cutting. Additionally, the cutting of materials that gives you limited access to the target area is possible but presents great challenge or difficulty.

Water jet technology allows you to carry out structuring, cutting ablation. It lets you handle several materials including ceramics, stone, and even thick metals. Materials with a thickness level of 0.4 to inches can benefit from the use of the water jet method.

LaserJet Cutting

Laser cutting machines solely relies on a gas laser for energy, typically CO2. The CO2 gas is going to be transmitted via a beam, under the guidance of a mirror before it is finally directed at the material.

The source of the CO2 laser is situated inside the machine itself. As for the beam, this can come in the range of 1500 2600 watts of power. If you want to consider the use of laser cutters, applications, materials, safety, and precision are a few of the important factors that you’ll need to take into account.

Applications and Materials

Laser cutters can handle the cutting of a variety of materials. This would include glass, plastic, wood, and all kinds of metals, except for reflective metals. In case that the material is a combination of metals, and have different melting points, it will bring along a certain level of challenge to cut through it.

Sandwich structures that come with cavities may never be completely cut with a CO2 laser. The same is also true for materials that have limited access. As for 3D material cutting, it also presents difficulty in managing due to the rigid beam guidance.