manufacturing

3D Printing Sydney in Aerospace Design

3D printing has been a great help to aerospace manufacturers and designers in terms of creating different parts with complicated geometries quickly and cost-effectively. Below are some of the best benefits that this printing technology has to offer in aircraft production.

3D Printing Sydney in Aerospace Industry

Less Waste Production

3D printingIn a traditional manufacturing method like milling, it usually leads to the production of great amounts of waste material.

On the other hand, 3D printing utilizes energy and can greatly lessen the amount of waste that is produced based on the method of developing parts by layer.

Production Speed

The speed at how 3D printing Sydney produces parts is faster compared to a traditional manufacturing method. It can also produce parts from a CAD design in just a few hours.

This helps OEM’s to increase the rate at which the aircraft could be produced and presented to the market, thus enabling you to outpace competitors. This increase in speed to market also means more savings on the costs in the form of having lower inventory costs. Instead of having to ensure expensive inventory costs, it is now possible for suppliers to produce parts faster and whenever needed.

Complex Shape

With the help of 3D printing, it is possible for designers to produce complicated designs that can be made into single parts, thus avoiding the need to assemble and produce a series of parts in smaller sizes.

This could be achieved by utilizing 3D printing in tooling production. The use of this printing technology in tooling fabrication will allow you to make complicated tooling designs that could be used to create a more customized end product. Given that there will be lesser waste, the whole process is more cost-efficient as compared to traditional manufacturing.

Efficiency in Supply Chain

Given that 3D printing technology can help produce single parts instead of multiple parts that should be assembled, such helps simplify the supply chain. By being able to remove any unnecessary step in the entire supply chain, it can cut tooling and labor costs, while speeding up the production process, thus increasing time to market.

Environment-Friendly

The printing technology needs lesser energy as compared to traditional manufacturing methods and with lesser waste production also means that the process is more environment-friendly.

In addition, given that parts could be printed in just a matter of hours, the parts could be printed on-site. This removes the need for transportation. This means that it is more environmentally-friendly and can lessen the costs.

There you have it. These five are just some of the benefits that you can enjoy when using this printing technology, as far as the aerospace industry is concerned.

The aerospace industry can be very demanding and doing things have been so difficult in the past. But with the help of 3D printing, things have greatly changed and they have become better. Now, there have been so many advancements in this field and we can definitely expect to see more exciting developments because of this technology.

Top 3 Common Misconceptions on CNC Plasma Kits in Australia

Best CNC Cutting Machine

Managers in charged with overseeing CNC plasma kits in Australia manufacturing firms usually started their careers in other areas first. Nothing wrong with that, but they have very limited exposure and experience in the manufacturing space.

Thus, we can’t expect them to always have a profound understanding of what is going on inside the shop. So, when hurdles and challenges come to materialize they either have a hard time finding ways to resolve the issue at hand or grope in the dark.

Let us delve into some of the frustration-causing miscues that can be seen in the vast majority of shop employees and management people.

Learn CNC Programming

Myth 1: Anybody can run a CNC cutting machine

While a significant number of CNC profile cutters we have today were engineered to allow even an average-skilled person with minimal exposure and training in the manufacturing space run and operate such pieces of machines seamlessly, such applications are infrequent.

Truth is, to become a highly qualified CNC operator, you need to know how to carry out many tasks that require skills and need you to have vast knowledge about them, too.  

Such operator task may include cycle monitoring, cycle activation, work piece measurement, statistical process control reporting, work piece loading and unloading, acceptability evaluation, sizing adjustments, and dull-tool replacements.

The higher your expectations are for an operator, the more they need to know. This explains the reason why it is imperative to give them upskill training programs. Find out here.

Myth 2: A project task that was previously run successfully will still run without any problem or friction in the future

If your setup personnel run into a sticky situation in the job, the manager is likely to say, “I thought we had successfully run this job before”.

The presumption here is that since it was witnessed before the job was successfully run in the past, it would flawlessly run successfully again.

However, it must be noted that the manner in which the job was carried out in the past and the way in which it is executed in the present could run the risk of creating a potential problem. It is important to eradicate variations to make it possible to run jobs consistently without having to run into problems.

Myth 3: G-Code Programming is obsolete

G-code programmer
G-Code Programming

Managers are under the impression that when it comes to CNC programming, it can only get done with the use of a company’s dedicated CAM system. It is somehow true. The majority of companies employing CNC technology are also using a CAM system. Or in the absence of which they utilize instead something similar to it in terms of function and usability. 

It is of paramount importance for managers to know that a CAM system’s output is G-code. This is the exact type of G-code which manual programmers write out. It is also the exact G-code program that a CNC machine is capable of executing. 

If in case one of your setup personnel ran across a G-code program that needs changes, it is more convenient to implement required tweaks at the machine level. It is much better that way as opposed to having a  programmer make the required G-code changes under the CAM system. Or restructure the entire G-code program and have the same sent back to the machine. 

When it comes to changing programs at the machine level, it comes to follow that you understand G-code programming to its core.

The Takeaway on CNC Plasma Kits Australia

To become a highly efficient CNC programmer, it is imperative to have an in-depth understanding and knowledge on machine operations, processing, cutting conditions and cutting tools. He also needs to have a good orientation on how setups are made.

It is also expected from a good CNC machine operator to know how to direct operators and setup people. They are the end-users of the program they create.