Managers in charged with overseeing CNC plasma kits in Australia manufacturing firms usually started their careers in other areas first. Nothing wrong with that, but they have very limited exposure and experience in the manufacturing space.
Thus, we can’t expect them to always have a profound understanding of what is going on inside the shop. So, when hurdles and challenges come to materialize they either have a hard time finding ways to resolve the issue at hand or grope in the dark.
Let us delve into some of the frustration-causing miscues that can be seen in the vast majority of shop employees and management people.
Myth 1: Anybody can run a CNC cutting machine
While a significant number of CNC profile cutters we have today were engineered to allow even an average-skilled person with minimal exposure and training in the manufacturing space run and operate such pieces of machines seamlessly, such applications are infrequent.
Truth is, to become a highly qualified CNC operator, you need to know how to carry out many tasks that require skills and need you to have vast knowledge about them, too.
Such operator task may include cycle monitoring, cycle activation, work piece measurement, statistical process control reporting, work piece loading and unloading, acceptability evaluation, sizing adjustments, and dull-tool replacements.
The higher your expectations are for an operator, the more they need to know. This explains the reason why it is imperative to give them upskill training programs. Find out here.
Myth 2: A project task that was previously run successfully will still run without any problem or friction in the future
If your setup personnel run into a sticky situation in the job, the manager is likely to say, “I thought we had successfully run this job before”.
The presumption here is that since it was witnessed before the job was successfully run in the past, it would flawlessly run successfully again.
However, it must be noted that the manner in which the job was carried out in the past and the way in which it is executed in the present could run the risk of creating a potential problem. It is important to eradicate variations to make it possible to run jobs consistently without having to run into problems.
Myth 3: G-Code Programming is obsolete
Managers are under the impression that when it comes to CNC programming, it can only get done with the use of a company’s dedicated CAM system. It is somehow true. The majority of companies employing CNC technology are also using a CAM system. Or in the absence of which they utilize instead something similar to it in terms of function and usability.
It is of paramount importance for managers to know that a CAM system’s output is G-code. This is the exact type of G-code which manual programmers write out. It is also the exact G-code program that a CNC machine is capable of executing.
If in case one of your setup personnel ran across a G-code program that needs changes, it is more convenient to implement required tweaks at the machine level. It is much better that way as opposed to having a programmer make the required G-code changes under the CAM system. Or restructure the entire G-code program and have the same sent back to the machine.
When it comes to changing programs at the machine level, it comes to follow that you understand G-code programming to its core.
The Takeaway on CNC Plasma Kits Australia
To become a highly efficient CNC programmer, it is imperative to have an in-depth understanding and knowledge on machine operations, processing, cutting conditions and cutting tools. He also needs to have a good orientation on how setups are made.
It is also expected from a good CNC machine operator to know how to direct operators and setup people. They are the end-users of the program they create.